When it comes to firework displays, having reliable components is crucial for both safety and performance. We pride ourselves on our ability to produce high-quality products, emphasising our advanced manufacturing processes and the materials we use. We are one of the only manufacturers in the UK that offer reusable mortar tubes, offering not only industry-leading mortar tubes but also a range of other essential firework components.
What Are Mortar Tubes?
Mortar tubes are a key part of any firework display as they are one of the main components of a firework. Mortar tubes are used to launch aerial shells into the sky, these cylindrical tubes are designed to withstand the high pressure created when the firework shell is ignited, safely propelling it into the air before it bursts into a colourful display. Traditionally, mortar tubes are made from materials like high-density polyethylene (HDPE) or fibreglass, but at Essex Tube Windings, we take it a step further by manufacturing reusable mortar tubes that offer enhanced durability and value for repeated use.
Types of Tubes
When it comes to mortar tubes, there are several types to choose from, each with its own unique characteristics and uses. Here are some of the most common types of tubes:
- HDPE (High-Density Polyethylene) Tubes: These tubes are made from a durable and flexible material that resists corrosion and can withstand high pressures. HDPE tubes are a popular choice for their reliability and longevity in various conditions.
- Fibreglass Tubes: Made from a lightweight and corrosion-resistant material, fibreglass tubes are ideal for use in harsh environments. Their strength and durability make them a preferred option for many firework displays.
- Steel Tubes: Known for their strength and durability, steel tubes are perfect for heavy-duty applications. They can handle significant stress and are often used in professional firework displays where robustness is key.
- Cardboard Tubes: Made from lightweight and eco-friendly materials, cardboard tubes are ideal for mailing and packaging applications. While not typically used for fireworks, they are great for packaging and shipping needs.
Choosing the Right Tube
Selecting the right tube for your needs can be a challenge, especially with so many options to choose from. Here are some factors to consider when choosing a tube:
- Diameter: The diameter of the tube should match the size of the shell or projectile being used. Compatibility is key for safe and effective launches.
- Length: The length of the tube will depend on the distance you need to launch the shell. Choose a tube that is long enough to meet your requirements.
- Material: The material of the tube should be suitable for the environment it will be used in. Choose materials that are corrosion resistant and can withstand high pressure.
- Safety: Safety should always be a top priority. Select a tube with a secure closure system and durable construction for safe operation.
The Benefits of Our Reusable Mortar Tubes
We are one of the few manufacturers that use reusable mortar tubes. Our tubes are designed to last long and can be used for multiple firework displays. Here are a few reasons why our mortar tubes are different:
Solid Construction for Safety and Reliability
Each of our mortar tubes is supplied fully assembled with solid wood bungs, this provides a secure and sturdy base. The wooden bungs are essential for the structural integrity of the tube during firing, to ensure the firework is safely and efficiently launched into the sky.
Reusable Design for Cost-Effectiveness
Unlike traditional tubes that need to be replaced after one use, our reusable mortar tubes are built to last. This means they are a cost effective solution for frequent firework displays, no need to keep buying new tubes every time.
Available in a Range of Sizes
Firework displays often require different sizes of mortar tubes to accommodate various shell sizes and types. At Essex Tube Windings, we offer a range of mortar tube sizes, ensuring that you can find the perfect fit for your specific needs. Whether you’re launching small shells or large aerial fireworks, we have a solution that will work for you.
Safety Considerations
It goes without saying that safety is paramount when it comes to using mortar tubes. We always advise our customers to take all necessary precautions. Here are some safety considerations to bear in mind:
- Follow Safety Protocols: Always adhere to established safety guidelines when handling and using mortar tubes.
- Wear Protective Gear: Use protective equipment such as gloves and safety glasses to protect yourself while handling mortar tubes.
- Ensure Secure Closure: Make sure the tube is securely closed and the shell is properly seated before firing to prevent accidents.
- Avoid Confined Spaces: Never fire a mortar tube in a confined space or near flammable materials to avoid potential hazards.
- Adhere to Local Regulations: Always follow local regulations and guidelines when using mortar tubes to ensure compliance and safety.
More Than Just Mortar Tubes
At Essex Tube Windings, we don’t stop at manufacturing high-quality mortar tubes, we also supply a range of other essential components used in fireworks displays. These products are designed with the same attention to detail and commitment to quality. Our mailing tubes are known for their quality and durability, making them ideal for safely mailing rolled items like posters and larger documents.
Catherine Wheel Spindles
Catherine wheels are one of the most beautiful firework effects due to them spinning in a display of light and colour. To get a smooth and safe spin, a high quality spindle is essential. Our Catherine wheel spindles are designed to perform and last, so your Catherine wheels will spin perfectly during your firework displays.
Mine Pots
Mine pots are used in fireworks to create a dramatic vertical burst of effects like stars, glitter, or coloured smoke. Essex Tube Windings manufactures mine pots that are not only durable but also designed for precise and consistent bursts, adding an extra layer of professionalism to your displays.
Candle Pots
Roman candles are another popular firework type, they shoot multiple bursts of colour and light into the sky. Our candle pots are manufactured with precision to ensure a safe and reliable performance. Like all of our firework components, our candle pots are built to withstand the demands of a professional firework display.
Conclusion
At Essex Tube Windings, we’re proud to be a manufacturer of reusable mortar tubes in the U.K., offering high-quality products that are built to last. In addition to our mortar tubes, we also manufacture Catherine wheel spindles, mine pots, and candle pots, making us a one-stop shop for all your firework component needs.
Whether you’re a professional firework display company or an enthusiast looking for reliable products, Essex Tube Windings has the expertise, quality, and range to ensure your displays are both safe and spectacular. We produce a variety of high-quality firework components, emphasising our commitment to responsible production methods.
Contact us today to learn more about our products and how we can help with your next display.